Abrasion Resistant CCO Steel Plate

Abrasion Resistant CCO Steel Plate

Abrasion resistant CCO steel plate, namely bimetal composite wear-resistant steel plate, it is a plate product specially used for large-area wear conditions.Such as mining industry and beneficiation industry, cement industry,steel smelting industry,thermal power industry and other mechanical industry.

What is Abrasion Resistant CCO Steel Plate

 

 

Abrasion Resistant CCO Steel Plate is formed by surfacing welding on ordinary steel plate, heat-resistant steel plate, and stainless steel plate with a volume fraction of 50% The above alloy wear-resistant plates mainly composed of Cr7C3 carbides.Product process of Abrasion resistant CCO steel plate: through carbon electrode arc and special equipment for surfacing welding, it is made by surfacing Cr7C3 carbide on the surface of ordinary steel plate or heat-resistant steel plate and stainless steel plate, and can be produced in different thicknesses according to customer requirements and different working conditions.

 

why choose us
 
 

 

 

Quality Control

For each process,we have strict inspection standards,and we always insist that quality is life.

 
 

Competitive Price

We have a professional purchasing team and costing team,trying to reduce costs and profits,and provide you with a good price.

 
 

Quality customer service

Our dedicated team is always ready to answer your questions, provide you with detailed information about our products and guide you in your choice. 

 
 

Fast and reliable delivery

We understand the importance of receiving your orders as soon as possible. Whether you are in France or in Europe, you can count on us for fast and reliable delivery.

 

 

 

Benefits of Abrasion Resistant CCO Steel Plate

High wear resistance

The thickness of the wear-resistant layer of Abrasion Resistant CCO Steel Plate is 3-12mm, and the hardness of the wear-resistant layer can reach HRC58-62. The wear resistance of abrasion resistant steel plate is more than 15-20 times that of ordinary steel plate, 5-10 times that of low-Alloy steel plate, and 2-5 times that of high-chromium cast iron.

Good impact performance

The Abrasion Resistant CCO Steel Plate is a double-layer metal structure. The wear-resistant layer is metallurgically combined with the base material, and the bonding strength is high. Abrasion resistant steel plate absorbs energy during the impact, and the wear-resistant layer will not fall off. Abrasion resistant steel plate is suitable for working conditions with strong vibration and impact.

Good temperature resistance

The alloy carbides of Abrasion Resistant CCO Steel Plate have strong stability at high temperatures. Abrasion resistant steel plate can be used within the range of 500°C, and other special requirements can be customized, and can be used at 1200°C. Wear-resistant materials such as ceramics, polyurethane, and polymer materials cannot meet such high-temperature requirements.

Good connection performance

The base material of Abrasion Resistant CCO Steel Plate is ordinary Q235 steel plate, which ensures the toughness and plasticity of abrasion resistant steel plate and provides the strength to resist external forces.

 

What are the Applications of Abrasion Resistant CCO Steel Plate

Construction

Abrasion Resistant CCO Steel Plate are used to strengthen various structures. For example, they can be used to strengthen bridges by being bonded to the beams. Steel plates are also commonly used when constructing foundations, skyscrapers or large buildings, airports, and more.

Transportation

Seeing as any form of transportation needs to be very strong to be safe, it's no wonder that steel plates are commonly used in them. Steel plates are used for many cars you might see on the road, although they're more commonly used in military transports like tanks, ships, helicopters, and trucks.

Appliances

Abrasion Resistant CCO Steel Plate are used in many everyday appliances. For example, metal plates can help keep the contents of your refrigerator cold by cooling the air.

 

 
 
Wear-Resistant Cco Steel Plates Usually Use The Following Two Welding Methods
product-800-400
01.

Joining Welds

Which retain the CCO plate to the base plate of the equipment. Joining welds are not as hard as the Chrome Carbide, and abrasion can rapidly wear away the joining weld deposit.

02.

Hardfacing Welds

These join nothing. The only purpose of a hardfacing weld is to cover or 'Cap' the joining weld. This protects the weld from wear in the same way as a hat protects your head from the rain.

product-800-400

 

Structural Performance of Abrasion Resistant Cco Steel Plate

 

In general, plates are classified as thick plates when the minimum dimension to thickness ratio (b/h) is less than 10, thin plates when the b/h ratio ranges from 10 to about 100, provided that the plate maximum deflection to thickness ratio (w/h) is less than 0.2, and membranes when the b/h ratio approaches 100 and w/h ≥0.2. Thick plates develop internal stress resultants governed by three-dimensional elasticity similar to that of a solid body. Thin plates behave as plane stress members governed by two-dimensional elasticity. Membranes can only develop internal tensile stress within the plate's neutral plane. Few studies have adopted b/h ratios between 90 and 110 to investigate the feasibility of the utilization of such plates in their various available forms. The current study with the b/h ratio of 100 aims to fill the gap.

 

Abrasion resistant CCO steel plate are available in different forms such as intact plates, stiffened, perforated, and stiffened perforated plates. They are used in buildings, bridges, ships, as well as aerospace structures. In this study, the investigated steel plate has a square shape and is subjected to uniaxial loading. The plate edges are simply supported. The plate is 200 mm wide and 2 mm thick. In this case, the critical buckling strength is, in general, less than the plate maximum strength. With further loading, the plate would experience an undesirable sudden mode of failure owing to buckling instability. This study aims at investigating the performance of the different forms of square steel plates, such as intact, stiffened, perforated, and perforated stiffened, when the minimum dimension to thickness ratio is 100. A pushover finite element linear elastic buckling analysis as well as a nonlinear large deflection buckling analysis have been carried out.

 

 
Process of Abrasion Resistant CCO Steel Plate
 
01/

Step 1: Steel cutting: In this step, the steel plates will be cut into the shapes and dimensions specified in the technical drawings.

02/

Step 2: Welding: After being positioned and temporarily assembled with welding, the steel components are placed into an automatic welding machine. To ensure that the welding is done correctly and of the highest quality, the weld bead must first be visually inspected for surface imperfections. Then, the quality of the weld is checked using ultrasonic testing or magnetic particle inspection methods.thiếu link xem thêm

03/

Step 3: Adjusting: During the welding process, high temperatures can cause the components to warp. Therefore, to ensure that the components are highly accurate during installation, they need to be adjusted, straightened, and inspected before proceeding with the next steps.

04/

Step 4: Welding of reinforcing ribs: After the components have been welded and precisely adjusted, the construction of the reinforcing ribs and cleats is also carried out using welding. This is a crucial step in the process of structural steel fabrication, performed by skilled workers to ensure maximum accuracy.

05/

Step5: Shot blasting cleaning: The processed components need to undergo surface treatment to remove water stains, oil, grease, and other impurities. In this step, the steel components will be cleaned by surface rust removal and treated with shot blasting machines. Afterward, they will be prepared for the painting process and final finishing touches.

06/

Step 6: Coating: During the processing and use of structural steel, a high-quality coating of paint will protect the steel components from the effects of the surrounding environment, greatly influencing their durability and lifespan. Typically, the surface of the components will be coated with one layer of anti-corrosion paint and two layers of paint in the desired color according to the customer's requirements.

How to Choose Abrasion Resistant CCO Steel Plate
 

 

1. Evaluate Steel Plate Grades

Now it is time to hone-in on the proper steel plate grade. Steel plate is available in various grades, each designed to meet specific performance requirements.

2. Consider Steel Plate Weight, Size, and Thickness

Determining the correct plate weight, size, and thickness helps to ensure structural stability and safety. Evaluate the load and stress factors to which the steel plate will be subjected. Consider the dimensions of the area where the plate will be installed. Consider any weight limitations or space restrictions. Ensure that the thickness of the steel plate is adequate to withstand the anticipated loads without compromising structural integrity.

3. Check Specialized Requirements

In certain applications, specialized CCO Steel Plate may be required. These can include high-temperature applications, corrosive environments, or situations demanding specific certifications such as ABS (American Bureau of Shipping) or ASTM (American Society for Testing and Materials). Another specification to consider is ASME (American Society of Mechanical Engineers). This is particularly relevant for tank and pressure vessel applications.

4. Request Samples and Test Reports

Request samples of the steel plates you are considering. Examine their physical properties, test them for quality assurance, and assess their suitability for your application.Ask your steel supplier to supply you with test reports and certifications, such as material composition, mechanical properties, and any tests conducted. Please note that a steel test report will not be available in every instance. These reports are contingent upon the producing steel mill.

5. Find the Right Steel Supplier

Choosing a reputable steel supplier is essential with any steel purchase. Beyond having a broad catalog of options, your steel plate supplier should have a proven track record of helping customers navigate the aforementioned five factors.

 

How to Maintain Abrasion Resistant CCO Steel Plate
product-400-200

2000

 

Cleaning and maintenance

Steel plates are easily affected by pollutants and moisture. If not cleaned in a timely manner, it can lead to rust spots and corrosion on their surface. Therefore, proper cleaning and maintenance are important steps in protecting steel plates.

product-400-200

2005

 

Cleaning

Rinse the board surface with clean water and clean stains and dirt with neutral detergent. Be careful not to use cleaning agents containing chlorides or hard substances. When cleaning, you can use a soft brush or sponge to gently wipe the surface of the board.

product-400-200

2008

 

Drying

Use a clean towel or cloth to dry the surface of the board and ensure that the surface is completely dry. Be careful not to leave any residual moisture on the surface of the steel plate, otherwise it will accelerate the corrosion of the steel plate.

product-400-200

2010

 

Anti-corrosion treatment

Steel plates are prone to moisture and oxidation, especially in humid environments where they are more prone to rusting. Therefore, before installing the steel plate, it should be treated with anti-corrosion to extend its service life.

product-400-200

2012

 

Coating

Coating with anti rust paint or other anti-corrosion coatings can provide anti-corrosion effects. Different coatings are suitable for different environments and needs, and appropriate coatings should be selected based on specific circumstances.

product-400-200

2014

 

Hot dip galvanizing

Hot dip galvanizing is a commonly used anti-corrosion treatment method with good anti-corrosion performance. The principle is to form a layer of zinc on the surface of the steel plate to protect it.

product-400-200

2017

 

Regular inspections

Even if sufficient maintenance measures are taken, steel plates still require regular inspection and maintenance. This helps to promptly identify and solve problems with the steel plate, thereby maintaining its good condition.

 

 
Our Factory

 

productcate-706-530

Shandong Qishuai Wear-resistant Equipment Co., Ltd. is a manufacturing enterprise integrating R & D, manufacture and installation. It is an experienced manufacturer specializing in providing wear-resistant technical solutions and supporting wear-resistant products.Our factory is located in zibo city and it covers more than 2500 square meters.Include 2 workshops.Alumina ceramic and wear resistant chromium carbide plates.The factory has advanced processing equipment and experienced technical staff.We adhere to the way"the quality is the first" and we has won praise at home and abroad.

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FAQ
 

Q: What is the best steel for abrasion resistance?

A: While AR400+ grades are the most commonly used types of abrasion resistant steel, AR Medium steel is also used for applications requiring a harder, tougher material. AR Medium steel plate grades-which include AR200 and AR235-have a surface hardness of 180-260 BHN.This quality is quantified by a Brinell hardness number (BHN) which ranges from roughly 26-600 Brinell. Abrasion resistant steel grades usually show hardness values of up to 500 Brinell with intermediate carbon contents of up to 0.30%.

Q: What is abrasion resistant plate?

A: Abrasion-resistant steel plate is steel plate that is typically alloyed with a number of different elements such as carbon and boron. This type of steel is usually created using thermal processes, which increases the hardness of the steel and creates a unique grain structure.As previously mentioned, the most wear-resistant materials are diamonds and sapphire. These materials are scarce and expensive, so that they won't be used in industry as wear parts. Instead, there are alternatives-such as steel. However, not all sorts of steel are suited.

Q: What is CCO plate?

A: Chromium carbide overlay steel plate is extremely hard, resistant to both wear and impact, and withstands high temperatures. As a result, Clifton Steel's cladded plate is ideal for extreme wear applications, high temperature environments, and situations where corrosive problems exist.By adding carbon to the metal, the molecular structure is altered in a way that reduces the amount of slippage or dislocation within the steel. This means that the steel will lose less mass through wear, and this is where the resistance to abrasion is derived from.

Q: What are the properties of abrasion resistant steel?

A: Abrasion resistant steel plate is extremely durable and wear-resistant, defending well against scuffs and scratches. This type of steel works well in harsh applications, and also offers some impact resistance.Stainless steels, particularly the austenitic grades have superior corrosion resistance and tensile ductility than iron. However, austenitic stainless steels also suffer a major drawback for use in certain tribological environments. They have relatively poor wear resistance owing to their low hardness.

Q: What is CCO in steel?

A: Chrome Carbide Overlay (CCO) Wear Plate, made by machine welding hard facing on a mild steel base plate, is normally the best choice for combating abrasion applications.Cr3C2 is the most durable of the three compositions, and has an orthorhombic crystal structure with a microhardness of 2280 kg/mm2.

Q: How is chromium carbide made?

A: The chromium powder produces chromium carbide by reaction with the C/C carbon composite. At the same time, HCl dissociated from NH4Cl reacts with the chromium powder to form chromous halide liquid, which reacts with the C/C composite to form chromium carbide.12.5. 6 Abrasion resistance. Abrasion resistance can be defined as the ability of a surface to resist being worn away by rubbing or friction (Scott and Safiuddin, 2015). It is very important in construction of floors, roads, or pavements.

Q: Is mild steel abrasion resistant?

A: The upside of mild carbon steel is it's stronger and harder than other forms of steel. This comes in handy if you're dealing with mild to moderately abrasive materials or high temperatures. However, mild carbon steel is more susceptible to rusting and corrosion if exposed to heavy moisture.Abrasion resistance is measured by moving a test piece of rubber across the surface of an abrasive sheet mounted on a revolving drum. It is expressed as volume loss in cubic millimeters, for instance, 150 mm³.

Q: What are the different types of abrasion resistance?

A: There are two types of abrasion: sliding and impingement. Sliding is the passing of an adjacent surface across the elastomer surface. Impingement is wearing of the elastomer, exemplified by sand particles hitting the surface.The big difference, however, is in terms of wear and corrosion resistance. With high chromium content, stainless steel does not rust but can wear quickly when used in wear and tear equipment. Carbon steel more robust and more durable and might not wear easily but can corrode and rust when exposed to moisture.

Q: What is abrasion resistant example?

A: Materials that are highly resistant to abrasion include rubber, polyurethane, metal alloys such as stainless steel or titanium, and composites such as carbon fiber or Kevlar. These materials are often used in applications where extreme wear and tear is expected, such as car tires or industrial machinery parts.Also known as "carbon tool steel," the strongest carbon steel you can buy is also, as expected, the most inflexible. High carbon steel has more carbon than the other two types (between 0.60% and 1.4%), yet it too can accept alloys in order to change its properties.

Q: What is the difference between AR400 and AR200?

A: AR200 and AR400 are both Abrasion Resistant steel plates. However, they differ in terms of hardness. AR400 is harder than AR200. Abrasion resistant steel plates are distinguished by their hardness, not their chemical properties.Stainless Steel. Stainless steel alloys are renowned for the corrosion-resistance, ductility, and high strength. Corrosion resistant qualities in stainless steels are directly tied to their chromium and nickel content - more of these elements correlate with increased resistance.

Q: What is the hardness and abrasion resistance?

A: Hardness expressed in quantitative terms or numbers indicating the degree to which a substance resists being worn away by frictional contact with an abrasive material, such as silica or carborundum grits. Also called abrasion resistance; wear resistance.

Q: What type of steel is the most durable?

A: The most durable type of steel depends on the specific application and the properties that are needed. However, some commonly used types of steel that are known for their durability are high carbon steel, tool steel, and stainless steel.PTFE (or Polytetrafluoroethylene) provides a low coefficient of friction that prevents the scoring, galling, or sticking of mating components. Abrasion resistant coatings can be solely PTFE in chemistry or contain other additives to reinforce their resistance to wear or increase their lubricity.

Q: What is the longest lasting steel?

A: Galvanized steel, which is coated with a layer of zinc for added protection, can last up to 60 years. Moreover, Galvalume steel, which is coated with aluminum and zinc, offers better corrosion resistance and can last up to 70 years.

Q: What does CCO stand for in welding?

A: in the industry to extend the life of materials. Using Arctec 661T exothermic welding rod, this plate. test is completed in three positions: Flat, Horizontal. and Vertical Downhand.It is well known that during sensitization process, chromium carbide forms at the grain boundary along with chromium depletion near the grain boundary resulting in the change of the magnetic property of the steel from paramagnetic to ferromagnetic.

Q: What is the chemical composition of chromium carbide overlay?

A: Overlay deposit chemistry ranges from 15% to 30% Chromium, 3.0% to 4.5% Carbon. Manganese, and Silicon may vary from 1% to 4% each. Molybdenum may exist up to 3%. Deposit hardness varies from 400 BHN to 600 BHN, and is typically 550 BHN to 600 BHN.

Q: What are the disadvantages of chromium carbide?

A: Chromium carbide coatings are a special coating type used in many industries, including aerospace, medical, and consumer electronics. They're known for having excellent corrosion resistance and high hardness. However, they also have some drawbacks: they tend to be brittle and can chip easily if not handled properly.

Q: Is carbide stronger than hardened steel?

A: Carbide has all but replaced steel tooling in recent years. Carbide is much harder than steel and much more resistant to heat.Hardness: Both titanium and tungsten carbide are considerably harder than precious metals like gold and platinum. However, tungsten carbide is one of the hardest materials in existence and substantially harder than titanium, registering a 9 on the Mohs scale of mineral hardness (compared to titanium's score of 6).

Q: What is chromium carbide plate?

A: Chromium carbide overlay steel plate is extremely hard, resistant to both wear and impact, and withstands high temperatures. As a result, Clifton Steel's cladded plate is ideal for extreme wear applications, high temperature environments, and situations where corrosive problems exist.

Q: How do you cut chromium carbide plates?

A: Cutting: Chromium Carbide plate can be cut by using plasma, air arc or abrasive disc. Cutting should be done on the mild steel side to avoid contaminating the mild steel with chromium particles which can cause a brittle weld.While AR400+ grades are the most commonly used types of abrasion resistant steel, AR Medium steel is also used for applications requiring a harder, tougher material. AR Medium steel plate grades-which include AR200 and AR235-have a surface hardness of 180-260 BHN.

Q: What is abrasion resistant material?

A: Abrasion resistant fabric withstands surface wear from rubbing, extending the life of a product and protecting the person who wears it. Textiles that retain their construction during extensive wear are sought by companies whose products depend on reliable safety and wearability.Abrasion resistant steel plate is extremely durable and wear-resistant, defending well against scuffs and scratches. This type of steel works well in harsh applications, and also offers some impact resistance.

 

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